Bully-dog 4161x 4-Bank 6-Position Chip User Manual

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INSTALLATION MANUAL
Vehicle Application Part#
F250-F350 7.3L ’94-’97 Automatic Transmission Ford Power Stroke 41611
F250-F350 7.3L ’94-’97 Standard Transmission Ford Power Stroke 41612
F250-F350 7.3L Early ‘99 Automatic Transmission Ford Power Stroke 41613
F250-F350 7.3L Early ’99 Standard Transmission Ford Power Stroke 41614
F250-F350 7.3L ’99.5-’01 Automatic Transmission Ford Power Stroke 41615
F250-F350 7.3L ’99.5-’01 Standard Transmission Ford Power Stroke 41616
F250-F350 7.3L ’02-’03 Automatic Transmission Ford Power Stroke 41617
F250-F350 7.3L ’02-’03 Standard Transmission Ford Power Stroke 41618
4BANK 6POSITION CHIP
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Summary of Contents

Page 1 - 4BANK 6POSITION CHIP

INSTALLATION MANUALVehicle Application Part#F250-F350 7.3L ’94-’97 Automatic Transmission Ford Power Stroke 41611F250-F350 7.3L ’94-’97 Standard Trans

Page 2 - TABLE OF CONTENTS

9INSTALLATION STEPSDISASSEMBLE ECU TO CLEAN CONTACT POINTS EARLY ’99‘03 In these steps you will disassemble the ECU and clean the contact points.IM

Page 3 - INTRODUCTION

10INSTALLATION STEPSINSTALLING THE 6 POSITION CHIP & SWITCH ON EARLY ’99’03 VEHICLESIn these steps you will route the switch into the cab and plu

Page 4

11Note: There are many places on the Early ’99-’03 vehicles where the 6 Position switch can be located. If you are looking for easy access the best pl

Page 5

12SWITCH OPERATIONPart # 1st 2nd 3rd 4th 5th 6th41611 Stock 40 65 75 CARB* High Idle41612 Stock 30 50 80 CARB* High Idle41613 Stock 50 75 101 Valet**

Page 6

13FrEquENTLy ASkEd quESTIONSCONDITION POSSIBLE SOURCES ACTIONTruck Won’t Start Installation/ConnectionCheck the connection between the 6 Position Chi

Page 7

14WARRANTY & DISCLAIMER

Page 8

Free Technical Support at: 866-bullydog (866-285-5936)See More at: bullydog.com®Check out more of our ADRENALINE PUMPING products!Doc.# 41611-99 V2.0

Page 9

1TROUBLESHOOTING:Please review the Troubleshooting section on page 13 before calling technical support to cover most common issues.Techni-cal support

Page 10 - INSTALLATION STEPS

2INTRODUCTION INTrOduCTIONWelcome to the world of increased power, performance and economy brought to you by the leader in perfor-mance, Bully Dog Tec

Page 11

3 INSTALLATION STEPS‘94’97 7.3L 6 POSITION CHIPEARLY ’99’03 7.3L 6 POSITION CHIP10mm Bolt10mm Bolt7mm Bolts6 Position Chip6 Position Chip6 Positi

Page 12

4INSTALLATION STEPSREMOVING THE ECU FROM THE ENGINE BAY FIREWALL ‘94‘97In these steps you will remove the ECU from the firewall.IMPORTANT: The steps

Page 13 - SWITCH OPERATION

5INSTALLATION STEPSDISASSEMBLE ECU TO CLEAN CONTACT POINTS ’94’97 VEHICLES In these steps you will disassemble the ECU and clean the contact points.

Page 14 - TROUBLESHOOTING

6INSTALLATION STEPS6 Position ChipINSTALLING THE 6 POSITION CHIP & SWITCH ON ’94’97 VEHICLESIn this steps you will route the switch into the cab

Page 15 - WARRANTY & DISCLAIMER

7INSTALLATION STEPSINSTALL THE 6 POSITION SWITCH EARLY ’94‘97 In these steps you will install the switch inside the cab ‘94-’97 vehicles.IMPORTANT:

Page 16 - See More at: bullydog.com

8INSTALLATION STEPSREMOVING THE ECU FROM UNDERNEATH THE DASH EARLY ’99‘03 In these steps you will remove the ECU from underneath the dash.IMPORTANT:

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